Sep 26, 2016 the lockouttagout process saves countless lives every year, and it only works when applied correctly. Osha lockouttagout assessment worksheet selfexplanatory assessment worksheet from osha. This document describes the acceptable procedures on the manchester college campus for locking and tagging out equipment. All maintenance personnel shall be provided with a good lock. Employee training training on the purpose, content and function of the iowa state university isu lockouttagout program is required for all employees who participate in or are affected by the lockouttagout of equipment. Notify all affected personnel that a lock outtag out procedure is required and the reason why this is. Lockout the equipment following the lockout procedure at the wet transfer on rolls cabinet local disconnect on the north wall.
Typical lockout tagout procedures creative safety supply. A system, in which a lock, when properly attached to a power or energy source, prevents the unintentional activation of equipment. Supervisor and employee lockouttagout annual evaluation. Never attempt lockout tagout procedures unless you have been trained and certified by your employer under an approved energy control program. Lockout form a preprinted form to fill out for group loto procedure to document and communicate isolation and repair status lockout tagout specific practices and procedures to safeguard employees from the unexpected energizing or startup of machinery and equipment or the release of hazardous energy during service or maintenance activities. The standard procedure for implementing lockout tagout is laid out below. The most vital element of the lockouttagout program is the energy control procedure. When maintenance of a machine or piece of equipment is done by more than one person, it is advisable to implement a group lockout tagout pro cedure. Make sure they know the machine is going to be started. Inspect the work area to make sure all tools and items have been removed. If lockouttagout procedures have not been initiated then the gfd personnel will initiate this guideline. Start a free trial now to save yourself time and money. Reference machine operating procedure for normal shutdown. Card should also be signed by the employee before it is laminated.
In this article, well look at the basics of lockouttagout and loto safety. Lockout tagout posted procedure michigan state university. If the machineequipment is operating, shut it down by the normal stopping procedure. Keep other safe make sure everyone is clear of the equipment before starting. Jan 20 1 of 3 electrical lockouttagouttryout procedures. Lock out tag out loto safety procedure hse department document id. Presentation media options this is an overview of the lesson topic you will give. A list of procedures, abbreviated as loto, designed and. Yet lockout tagout violations are still among the top ten most frequently cited by osha. The lock physically holds the switch or handle in the off position until it is removed by the authorized personnel. Environmental health and safety is available to assist in conducting periodic inspections.
Notify production supervisor and all affected personnel. Ensure that lockouttagout devices identify the individual users. For example, your client may decide to link their control valve guidelines as part of a specific job procedure after a hazard analysis has been performed and the. A lockouttagout loto procedure is a safety system used to prevent accidental or unauthorized access to electrical power sources that are undergoing maintenance or other work. Effective hazardous energy control procedures will protect employees during machine and equipment servicing and maintenance where the unexpected.
The osha control of hazardous energy lockouttagout standard 29 cfr 1910. If they have begun the procedure then gfd locks or tags shall be added to those already present. Use proper lockout tagout procedures please be careful when working on equipment lock out tagout types of energy electrical mechanical chemical thermal hydraulic pneumatic electric shock can kill as low as 30 volts can carry enough current to kill use safe electrical practices use nonconducting tools check. Always be sure all lockouttagout devices are compatible with the environment in which they will be used i. A sample lockouttagout procedure a good lockouttagout procedure, at a minimum, should contain the following elements. Oshas standard on the control of hazardous energy lockouttagout, found in 29 cfr part 1910. This guide explains how to get compliant with this standard, fast. These standards, as well as other relevant resources, are identified throughout this publication. Example of a machinespecific written lockout tagout procedure from wisconsin department of administration word version, download and customize.
Machine specific lockout tagout procedure template fill. Employees who do service and maintenance work must follow the lockout tagout procedures described in this policy. Control of hazardous energy lockouttagout ehrs university. When maintenance of a machine or piece of equipment is done by more than one person, it is advisable to implement a group lockouttagout pro cedure. Always be sure all lockout tagout devices are compatible with the environment in which they will be used i. Tagout devices, by contrast, are prominent warning devices that an authorized employee fastens to energyisolating. To ensure employees safety when electrical equipment is inspected, serviced or repaired, cut off the power source and follow lockouttagout procedures. The hazardous energy control program consists of lockouttagout procedures, employee training and communication, and periodic inspections to ensure that. Place designated lock on disconnect switch or locking device.
Fill out, securely sign, print or email your machine specific lockout tagout procedure instantly with signnow. They illustrate several alternatives for having authorized employees affix personal lockouttagout devices in a group lockouttagout setting. All berkeley lab loto procedures must follow the standard format included in the lockouttagout loto procedure template. In fact, it remains one of the most cited violations for general industry even after 20 years in force. The following procedures are presented as examples to illustrate the implementation of a group lockouttagout procedure involving many energy isolating devices andor many servicingmaintenance personnel. California general industry safety order on lockout tagout. Failure to observe any portion of the college lockouttagout program will be viewed as a serious safety violation and may be subject to disciplinary action.
Electrical hydraulic pneumatic chemical mechanical combustables multiple lockouts con. Lockouttagout refers to specific practices and procedures to safeguard employees from the unexpected energization or startup of machinery and equipment. Lockout tagout procedures are understood by employees and are being followed properly. To remove locks and tags from a system that is now ready to be put back into service, the following general procedure can be used. Operate the switchvalve to cut the equipment off from its energy source. Ssample 2 equipment lockouttagout procedureample 2 equipment lockouttagout procedure equipment number equipment type equipment name mcc row bucket department mcc location potential hazards. Osha estimates compliance with the lockout tagout loto standard prevents 120 fatalities and 50,000 injuries annually. The standards establish requirements that employers must follow when employees are exposed to hazardous energy while servicing and maintaining equipment and. If the machine or equipment is operating, shut it down by the normal stopping procedure depress the stop button, open switch, close valve, etc. Employees who work in areas where lockout tagout procedures are used must. Lockout tagout safety program 2014 ohio state university. Note that lockout is not required while performing diagnostic testing.
Follow graphical lockout tagout procedure from top to bottom to deactivate the energy isolating devices so that the machine. A safety lockout procedure form template is provided in appendix 1. Never loan or share your lock, combination, or key with anybody else. At a minimum, this should include a documented procedure of. Fail to follow established energy control procedures. When creating a lockout tagout procedure for a machine, it is important to include the following items. A group lockouttagout procedure assigns a different lock to each employee working on the equipment so that the power. Loto procedures can be written by anyone familiar with the equipment. Lockout tagout is the process employing specific safety procedures and practices to control hazardous energy during the service and maintenance of machinery and equipment what is lockout tagout. Lockout procedure how to safely perform a lockout tagout. The unexpected powering or start up of machinery or equipment the unexpected release of hazardous energy. Tagout the placement of a tagout device on an energyisolating device, in accordance with an established procedure, to indicate that the energyisolating device and equipment being controlled may not be operated until the tagout device is removed. Eight steps for safer lockouttagout programs safety.
Lockouttagout is the process employing specific safety procedures and practices to control hazardous energy during the service and maintenance of machinery. Lamination should be large enough for the tag to be punched so it can be attached with the padlock. Employees authorized to perform lockout shall be certain as to which switch, valve, or other energy isolating devices apply to the equipment being locked out. The following simple lockout procedure is provided to assist employers in developing. The lock shall have the individual workers name and other identification. Lockouttagout is an oregon osha standards and technical. How these items are covered will vary from situation to situation, but the general concepts listed here should all be addressed in every lockout tagout procedure. With this secured process, all individuals working on the same circuit or equipment have individual locks that they secure onto a disconnect device before working on the system.
We encourage you to share this information with applicable employees and discuss the details of your speci. Download the safety professionals expanded guide to lockout tagout. A procedure for removal of locks in unusual situations where they have been inadvertently left on and the employee who placed them is not available to remove them. The most secure digital platform to get legally binding, electronically signed documents in just a few seconds. Avoid deadly injuries by preventing unintentional equipment startup. Supervisors are responsible for initiating and controlling this procedure. Lockout tagout safety program ohio state university. Lockout and tagout policy for enter company name purpose. If more than one authorized employee is required to lockout or tagout equipment, the following organizational procedures structure shall be followed.
Confirm that all employees and persons are safely located away from hazardous areas. Ensure that the proper procedures for isolating all energy sources have been. Never attempt lockouttagout procedures unless you have been trained and certified by your employer under an approved energy control program. Apr 04, 2017 uc san diego has a lockout tagout loto program in place to provide close oversight of cleaning, repairing, servicing, settingup, and adjusting of machines and equipment in which the unexpected energization or start up of the machines or equipment or release of stored energy could cause injury to employees. Hazardous energy control lockouttagout program template. From the field by joe bateman, safety outreach director.
It shall be used to ensure that the machine or equipment is. Control of hazardous energy occupational safety and. Lockout tagout loto is an important safety procedure critical to safeguarding workers and employees around the machinery and equipment they operate, service and maintain. Use only lockouttagout devices authorized for the particular equipment or machinery and ensure that they are durable, standardized, and substantial. Lockout tagout form in word and pdf formats toggle navigation. To establish lockouttagout loto procedures that safeguard students, faculty and staff and contractors from the unexpected energizing or start up of machinery and equipment, or the release of hazardous energy during service or maintenance activities. Lockouttagout loto is accomplished by placing a lockout andor a tagout device on a switch, valve, breaker, etc. Tagout device a prominent warning device, such as tag and a means of attachment, which can be fastened securely to an energyisolating device, in accordance with an established procedure, to indicate that the energyisolating device and the equipment being controlled may not be operated until the tagout device is removed. If in operation, shut machine down by normal stopping procedure press stop button, open toggle switch. To establish lockout tagout loto procedures that safeguard students, faculty and staff and contractors from the unexpected energizing or start up of machinery and equipment, or the release of hazardous energy during service or maintenance activities.
Lockout tagout procedures are to be developed in compliance with osha cfr 29 1910. Yes m no m na m was the procedure form properly filled out. It should be expanded, personalized and tailored to your companies, places of business or worksites. If the worker feels that heshe needs help, another tradesperson will be called upon to help carry out the lockout procedure. The lock shall have the individual workers name and other identification on it. This procedure applies when only one lockout is performed, not for multiple lockouts.
Supervisors must enforce the use of lockout and tagout devices when employees do service or maintenance work and may be exposed to hazardous energy. Unlike being struck by something with wheels or tracks, however, the lockout process is completely. Scgsh0201, lock out tag out loto procedure 6 of 50. When tagout procedures are utilized, additional safety practices will be. Complex lockout tagout equipment list pdf lockout tagout checklist. Procedures to be developed to isolate any prime movers with two or more energy sources. Locking and tagging out equip ment safeguard s those working on the equipment from being injur ed by its being unexpectedly energized or releasing stored energy. Roman botstrum will walk you and his army of robros through the lockouttagout.
All steps should be carried out either by a single authorised employee or the employer, and company regulations must be followed at all times when implementing the lockout tagout procedure. Machine specific lockout tagout procedure template. When done properly before equipment service or maintenance, lockouttagout procedures control hazardous energy and protect workers from harm. Lockouttagout and electrical safety program and procedures. Lockout tagout procedure development martin technical. Notify affected employees that the machineequipment will be shut down and lockedtagged out. Lockouttagout compliance guide and checklist scope. Lockouttagout introduction to lockouttagout the control of hazardous energy lockout tagout standard requires that employers develop a lockouttagout program to protect employees during machine and equipment servicing or maintenance where unexpected machine energization, startup, or release of stored energy could cause injury to employees. All employees participating in a group lockouttagout procedure should be made aware of the type and magnitude of the hazardous energy. This procedure establishes the minimum requirements for the lockout of energy isolating. Lockouttagout loto procedure template electrical safety. To ensure that each employee performing the servicing or maintenance is provided the same level of protection c. Notify affected employees of the application of lockouttagout loto devices prior.
A primary authorized employee shall be designated to exercise primary responsibility for implementation and coordination of the lockout tagout of. Training can be obtained through departmentspecific training or. This procedure establishes the minimum requirements for the lockout of energy isolating devices whenever maintenance or servicing is done on. The hanford site lockouttagout procedure implements occupational safety and health administration osha rules and is designed to control hazardous energy and materials during servicing or maintenance or whenever unexpected operation or energization could cause injury. Electrical lockouttagouttryout procedures 3 appendix iii lockout tagout individual card template card should be folded in half and laminated with heavy laminate. Lockouttagout fact sheet employees need to be trained to ensure that they know, understand, and follow the applicable provisions of the hazardous energy control procedure. The purpose of this general procedure is to establish minimum requirements for lockout to control potentially hazardous energy associated with machines or equipment in order to prevent injuries during maintenance or repair operations.